window.dataLayer = window.dataLayer || []; function gtag(){dataLayer.push(arguments);} gtag('js', new Date());gtag('config', 'UA-141884085-1'); gtag('config', 'AW-761820283');

teverson

About Troy Everson

Summary

Graduate of Laurentian University equipped with a Bachelor of Science in Mechatronics Engineering. Extensive knowledge of microprocessor programming and design, robotics, 3D modelling software, and essential engineering practices.

Education
Laurentian University, Sudbury, Ontario

Bachelor of Science, Mechatronics Engineering, April 2021

Westside Secondary School, Orangeville, Ontario

High School Diploma, Honors, June 2017

Employment History
Technical Writer, DIY Robotics, Sherbrooke, Quebec

October 2021 – Present

Mechatronics Engineer, Wabtec Cooperation, London, Ontario

May 2022 – Present


Story

Raised on a farm, I grew up with the knowledge of agricultural practices, as well as the workings of farm equipment and labour. As a child, I had a natural talent for music and one of my greatest hobbies to this day is playing piano. I mainly played with LEGO and K’NEX which gave me interests in mechanical design; and one of my greatest interests of all was the exploration of space. Knowing what is in the unknown seemed exiting to me.

Throughout elementary, I was deeply interested in mathematics and science. Everything around me could be explained using these subjects and I wanted to delve further. As a result, I strived in these subjects and knew I wanted to be an engineer as soon as I got to high school. With this in mind, I took as many science and mathematics courses I could while still taking music all 4 years of my high school terms.

I was accepted to Laurentian University for Mechatronics Engineering since I wished to learn about the field of robotics since the world is moving more and more towards automation. I graduated in the summer of 2021 and begun working for DIY Robotics as their technical writer. I write about robotics and their applications in the manufacturing industry.

INDUSTRIAL ROBOTS, WHAT ARE THEY?

Industrial robots have revolutionized the way manufacturing and production is done in industries around the world. This technology has changed the way industries operate by automating tasks that were once done manually, resulting in increased efficiency, accuracy, and safety. In this blog post, we will explore what industrial robots are, their advantages, and some of the industries that use them.

What are Industrial Robots?

Industrial robots are machines that are designed and programmed to perform specific tasks in manufacturing and production. They are used to automate processes and increase productivity. These robots are equipped with sensors, motors, and control systems that allow them to perform repetitive tasks with a high degree of accuracy and precision. They can operate in harsh environments, such as extreme temperatures and hazardous conditions, which would be dangerous for human workers.

Industrial robots are composed of many parts which allow them to perform their tasks accurately and effectively. These are stated below:

  1. Mechanical structure: The mechanical structure of an industrial robot is made up of a series of joints (usually 4-6) that allow it to move and perform tasks. The structure is typically made of aluminum, steel, or other lightweight materials.
  2. Sensors: Industrial robots can be equipped with sensors to allow them to detect and respond to their environment. These sensors include cameras, lasers, force/torque sensors, etc.
  3. Control system: The control system is the brain of the robot. It is responsible for processing sensor data and controlling the movement of the robot. This can either be a PLC system or be integrated with the robot as a package.
  4. End-effector: The end-effector is the tool or device that the robot uses to perform tasks. It can be a gripper, welding torch, spray painter, or other specialized tool.

Industrial robots are also used in a variety of settings. The following is a list of examples, but industrial robots are not limited to just these:

  1. Automotive: used to assemble car parts and perform tasks such as welding, painting, and inspection.
  2. Electronics: used to assemble electronic components and perform tasks such as soldering and testing.
  3. Food and Beverage: used to package food and beverages and perform tasks such as sorting and palletizing.
  4. Pharmaceuticals: used to handle and package pharmaceutical products and perform tasks such as filling and labelling.
  5. Aerospace: used to assemble aircraft parts and perform tasks such as drilling and riveting.

Advantages of Industrial Robots

There are several advantages of using industrial robots in manufacturing and production processes.

  1. Increased productivity: Industrial robots can perform tasks faster and with more precision than human workers. They can work continuously without getting tired, which increases the overall output of a production line.
  2. Improved quality: These robots can perform tasks with a high degree of accuracy, reducing the risk of errors and defects in the final product.
  3. Reduced labor costs: They can replace human workers in repetitive and dangerous tasks, reducing the cost of labor and improving worker safety.
  4. Flexibility: Industrial robots can also be programmed to perform a wide range of tasks, making them highly adaptable to changing production needs.
  5. Consistency: They can perform tasks with consistent results, reducing the variation in quality between products.
  6. Multiple Solutions: Due to the nature of inverse kinematics, robots are capable of creating position solutions in any orientation. In other words, due to the joint range, the robot can reach the same point in multiple poses in case there are objects or extrusions of the part it is working on in the way.

Conclusion

Industrial robots have become an essential part of the manufacturing and production process in many industries. They offer several advantages, including increased productivity, improved quality, reduced labor costs, flexibility, and consistency. As technology continues to advance, we can expect to see more industries adopting industrial robots to automate their production processes and increase their competitiveness in the global marketplace.

That concludes our blog post on Industrial Robotics. If you have any questions regarding the material addressed in this post, please feel free to reach out to us and we will answer at: https://diy-robotics.com/contact/

USES OF COLLABORATIVE ROBOTS

In recent years, robotics have become increasingly popular in manufacturing, healthcare, and other industries. They offer a range of benefits, including increased efficiency, improved quality, and reduced costs. In this blog post, we will explore one of the types of robots which has become a staple in the industry; read more about the uses of collaborative robots.

What are Collaborative Robots?

Collaborative robots, also known as cobots, are a type of robot that is designed to work alongside humans, often in a shared workspace. Unlike traditional industrial robots, which are typically large, heavy and caged off from human workers, cobots are designed to be lightweight, flexible and safe. They are equipped with sensors and other features that allow them to detect and respond to the presence of humans in their workspace, preventing collisions and other accidents. Cobots are also designed to be user-friendly, with features that make them more approachable and easier to use for non-experts. Cobots are a relatively recent innovation in the field of robotics, and they already have a significant impact on the manufacturing industry and beyond.

Advantages of Collaborative Robots

The following are a few advantages that collaborative robots bring to a workplace which can be utilized by your industry.

Collaboration

The main advantage of cobots is their ability to work alongside human workers. They can collaborate with human workers, performing tasks that require strength and precision, while leaving more complex tasks to the human workers. This creates a more flexible and efficient workplace, where human workers can focus on tasks that require creativity and problem-solving skills while leaving the more repetitive and physically demanding tasks to the cobots.

Safety features

Similar to the theme of collaboration, one of the other key features of cobots is their safety. Unlike traditional industrial robots, which are often fenced off to protect human workers, cobots are designed to work safely alongside humans. They are equipped with a range of sensors and other safety features, including collision detection and force limitation. This means that if a cobot comes into contact with a human worker, it will automatically stop or slow down to prevent injury. This is especially useful for small to medium businesses where employees could be in close proximity to it.

Versatility

Cobots are also highly versatile, with the ability to perform a wide range of tasks. They can be programmed to perform simple repetitive tasks, such as picking and placing items on an assembly line, or more complex tasks, such as welding and painting.

Flexibility

Another advantage of cobots is their flexibility. They can be quickly and easily reprogrammed to perform different tasks, making them ideal for small-batch manufacturing and other applications where production needs can change rapidly. This flexibility allows companies to respond quickly to changing market demands, reducing lead times and improving overall efficiency.

Ease of use

In addition, a key feature of cobots is their ease of use. They are designed to be user-friendly, with intuitive interfaces that allow non-experts to operate them with ease. This makes them ideal for small and medium-sized enterprises that may not have the resources to hire dedicated robotics experts. Cobots can be programmed using a range of methods, including hand-guiding, teach pendants, and graphical interfaces.

Affordability

Finally, cobots can be more affordable than traditional industrial robots, making them accessible to small and medium-sized enterprises that may not have the resources to invest in expensive automation equipment.

Conclusion

Collaborative robots are transforming the workplace, offering a range of benefits, including increased efficiency, improved quality, and reduced costs. They are safe, easy to use, versatile, and can collaborate with human workers to create a more efficient and flexible workplace. As the technology continues to evolve, we can expect to see more and more cobots in a range of industries. Thank you for tuning into our blog for this week, if you have any questions about collaborative robots, or inquiries about our collaborative robot cell products, please feel free to reach out: https://diy-robotics.com/contact/

THE BASICS ABOUT FANUC ROBOTS

In recent years, robotics has become an increasingly important and rapidly growing field. Robots are being used in a wide range of industries, from manufacturing and logistics to healthcare and entertainment. As the capabilities of robots continue to advance, they are poised to play an even larger role in our society in the coming years.

One of the leading contributors to the robotic industry is the Japanese company FANUC. This company is known for producing high-quality robotic systems that are used in a wide range of industries, from automotive manufacturing to food processing.

Fanuc robot M-20iS35

FANUC Robot Capabilities

FANUC robots are renowned for their precision, reliability, and versatility, and they are trusted by businesses around the world to improve efficiency, reduce costs, and increase productivity. They are designed to handle repetitive tasks with high accuracy and efficiency, freeing up human operators to focus on more complex and value-adding activities. These robots range from small compact models to large heavy-duty ones. They can be used for a variety of tasks, such as welding, material handling, painting, packaging, and more. FANUC robots can be integrated with other automation systems, such as CNC machines and sensors, to create a seamless and efficient production line.

One of the key features of FANUC robots is their advanced control system. The robots are equipped with FANUC’s proprietary R-30iB controller, which allows for precise and responsive motion control. The controller can also be programmed to perform complex tasks, such as path planning and collision avoidance.

FANUC robots are also designed with safety in mind. They come with a variety of safety features, such as collision detection and emergency stop buttons, to ensure that they operate safely around human workers. Comprehensive support is also available, including training, maintenance, and repair services. A range of software tools and accessories is present to help users optimize their robot’s performance and efficiency.

Programming FANUC Robots

CRX programmingFANUC robots are designed with ease of use in mind. The robots can be programmed using FANUC’s proprietary programming language, which is easy enough to learn and use. Instructions can be programmed using a computer or a teach pendant, which is a handheld device used to manually input commands to the robot. FANUC programming is flexible. Robots can be reprogrammed quickly and easily to adapt to changes in manufacturing processes or to perform new tasks. This allows for greater agility in manufacturing operations and can help businesses stay competitive in a rapidly changing market.

Fortunately, there are many resources available to help programmers learn FANUC programming. FANUC offers training programs and certifications for programmers, as well as online resources such as forums and tutorials. In addition, there are many third-party training programs and resources available that can help programmers develop their skills and knowledge.

The programming language used in FANUC robots is called KAREL, which stands for “Kawasaki Robot Language.” KAREL is a high-level language that is specifically designed for robotic applications. It is similar to other programming languages, such as C++ and Java, but with a syntax and structure that is optimized for robot control. Some of the basic programming concepts used in KAREL include variables, loops, conditional statements, and functions.

DIY Robotics & FANUC

working on cell about fanuc robotsAt DIY Robotics, we design and produce robotic work cells which are perfect to house and assist FANUC robots (as well as other robot brands) with their daily automated tasks while keeping the work environment safe and secure. Each of our various work cells can house different FANUC models and can be customized to match or accommodate your production floor layout and requirements. For more information about our robotic work cells or the FANUC robots they are equipped with, please feel free to visit our product page: https://diy-robotics.com/products/

Overall, FANUC robots are an excellent choice for manufacturers and industrial users looking to automate their production processes. With their precision, speed, and reliability, FANUC robots can help companies improve their productivity and reduce their costs, while also improving the safety and working conditions for their employees.

References

WHY YOU SHOULD INCLUDE COBOTS INTO YOUR COMPANY

Companies have already integrated robotics into their production floors in order to increase production, safety, and consistency. However, the majority of these robotic installations are of the industrial category and are often complex to program or install. The majority of this robot category provides a more permanent solution and are ideal for large business where layouts or production steps rarely change. Luckily, there is a category of robot which is excellent for industries looking for a more adaptable solution: the cobot.

What is a Cobot?

A cobot is a term used to represent a collaborative robot. These robots are specifically designed to be able to work alongside humans in a production setting. They have reduced speed, unique safety features, and can work in an open system, unlike their industrial robot counterparts. They often take the shape of a human arm and hand, and are great for repetitive and dangerous tasks; which makes them an excellent addition to any workspace.

Advantages of a Cobot

Like any robotic equipment, cobots are extremely accurate and efficient at performing their tasks. This will result in improved production rates, fewer errors or defects, increased overall efficiency, etc. Although slower, cobots have improved safety features and are usually cheaper than industrial robots.

cobotCobots are designed to be installed quickly. They usually come pre-assembled in a box or crate and only require a few anchoring bolts and power connections before the cobot can start functioning. With the right training, these types of robots can be installed and programmed internally. Some companies, including DIY Robotics, even offer user-friendly software and HMIs to help guide the acquiring company to an easier solution.

To build upon on the above points, cobots are also versatile and mobile. This means that a cobot can be programmed to perform a task one day, but then be moved to another with little to no hassle. In other words, one cobot has the capability to perform at multiple workstations. This is usually accomplished by coding multiple projects, and installing the cobot on a robotic cell with wheels. This makes them an excellent addition to small or medium business types that are looking to integrate robotic equipment for the first time.

Collaborative robots provide an excellent solution for any industry looking to automate a production setting. They are designed to work alongside humans and provide a more accurate and consistent job to everyday production. Due to their user-friendly interfaces, it allows a worker to program these robots with little experience in programming. The majority of cobots are also versatile to allow it to work on multiple projects at a time, or be relocated with ease. It is this combination of benefits which allows cobots to be a worthy option when planning to automate production tasks.

At DIY Robotics, we offer a range of collaborative robot work cells which will contribute greatly to your production tasks. They offer all the advantages stated above while providing additional functionality with the installed cell. If you would like more information regarding our collaborative robot products, feel free to visit our product page: https://diy-robotics.com/products/. If you have a question about this article or any of our products, please don’t hesitate to contact us: https://diy-robotics.com/contact/.

References

  • Matheson, E., Minto, R., Zampieri, E. G. G., Faccio, M., & Rosati, G. (2019, December 6). Human–robot collaboration in Manufacturing Applications: A Review. MDPI. Retrieved September 26, 2022, from https://www.mdpi.com/2218-6581/8/4/100/htm

BENEFITS OF ROBOTIC CELLS ON WHEELS

Within the manufacturing industry, layouts or production floors can change often. Automated equipment may need to be reinstalled, relocated, or altered to satisfy a new manufacturing environment. Industrial robots are often installed with a permanent location in mind (i.e., bolted to the ground). Hence, installing and uninstalling this equipment can often be lengthy and complicated. To add on, safety barriers and cells installed around these robots would increase the time needed. Therefore, robotic cells which have the robots installed alongside them, equipped to have wheels on them can provide many benefits to a workspace.

Robotic Cells & Wheels

As stated above, work environments can be reorganized and/or evolve. During this process, it is important to have equipment which can easily and naturally adapt to any change required by an industry; or risk lengthy downtime which in turn will decrease production time. Therefore, mobility is an important aspect when purchasing automated equipment. For robotic cells with wheels, relocation of the robot would take a fraction of the time compared to a classic industrial robot. To add on, a robotic cell could also be added to a production line at any moment based on a factory’s needs; there is no need for lengthy installation times.

For small to medium industries, wheeled robotic cells also provide the benefit of using the same robot cell for different applications. For example, a robotic cell could perform tasks at a molding machine, and then be moved easily to work collaboratively with humans (or any other automated task).

At DIY Robotics, we pride ourselves on our fully mobile and modular robotic cells. Each of our models support different kinds and sizes of robots to satisfy any requirement by your production environment. Each of these cells are equipped with wheels to achieve a mobile product capable of performing day to day robotic tasks, as well as providing all the benefits stated above.

When located in its correct operating position, the integrated leveling pads allow the cell to remain in place to ensure it does not move or vibrate during the robot’s movement, or if anything impacts the cell. The leveling pads as well as the wheels are industrial grade and are capable of supporting the full weight of the robot and the cell, along with any payloads the robot is working with, and more.

Conclusion

To summarize, mobility is an incredibly important benefit when acquiring automated equipment. DIY Robotic cells with integrated wheels provide that benefit while still maintaining all the benefits of a permanent solution. Our robotic cells provide many other benefits which any industry can make use of. If you have any inquiries regarding our robotic cells, please feel free to visit our product page: https://diy-robotics.com/products/, or our blog: https://diy-robotics.com/blog/. If you have any other questions, you can contact us and we will put you in touch with one of our experts: https://diy-robotics.com/contact/

References

WHAT IS A ROBOTIC CELL

As more industries are moving into Industry 4.0, they are looking for new innovative ways to improve their production through the use of robotics. However, for industries which already possess robotic equipment, there are a few solutions available to further improve their efficiency. One of these solutions is through the use of robotic cells.

Robotic Cells

Also known as a work cell, a robotic cell is defined as a closed workspace where one or more robots are installed. The purpose of these cells is to increase the efficiency of the robot while still maintaining a safe work environment for nearby employees. This is accomplished by ensuring no employee can interact physically with the robot unless the system is shut down, to which the doors of the cell would unlock. When a robot is confirmed to present no hazards to nearby human workers, speed restrictions can be lifted to allow the robot to work faster and provide high productivity.

There are a range of robotic cells which are available to any industry. Cells can be integrated alongside individual or multiple robots in a production atmosphere. This could be as simple as ordinary barriers around an entire robotic collection, or specialized cells with controls and programming capabilities. Each industry or production floor will have certain constraints for acceptable robotic cells; this is dependent on the size, weight, or type of robots used. Therefore, it is important to select one capable of supporting the robotic equipment you plan to use with it.

DIY Robotic Cells & Their Benefits

At DIY Robotics, robotic cells are our specialty. We offer a range of robotic cells each with its own benefits and types of robots it can house (based on weight and size), as specified on our product page. Our cells can be categorized into two groups, collaborative and modular cells.

Collaborative cells are designed to work with or close to human workers. These cells have speed limitations to ensure the robot does not harm an employee and are great at performing various tasks. Collaborative robots are an excellent addition to small and medium industries looking for an adaptable robot. Our modular cells provide a closed workspace and are well suited for working with other machines or robots. All of our cells each have the benefits stated above, along with a few unique ones:

Customizable

Each of our cells has the potential to be completely customizable to match your workspace layout. This includes offering customizable panels (the walls of the cell) which are specifically tailored to integrate with your surrounding production equipment, as well as the capability to house your own robotic arms. Each of our cells can come equipped with a FANUC robot, or you can use your own.

Mobile

Our cells are designed to be mobile around a workspace. This means that a robot can easily be relocated to any station in the case where a production floor’s layout was to change, or if a problem were to occur with the robot. Traditional robotic equipment is usually bolted to the floor and can result in lengthy installation/removal of the equipment. Our robotic cells will not have that problem. This is accomplished by the industrial-grade locking wheels that are installed onto the robotic cell.

Durable

Our cells are constructed with welded and folded sheet metal to ensure a strong frame for any robot. Our cells make no compromise on the robot’s acceleration and speed due to the strong materials the cell is made of. Due to the strong frame and industrial locking wheels, vibrations or jolts from the robot are not a concern for our cells. All materials the cell is composed of are also scratch and rust-resistant.

Conclusion

Robotic cells bring many benefits to any work environment. Collaborative cells create a safe workspace for humans to interact closely with the robots without harm. Modular robotic cells remove any hazards to which a human worker would be subject to due to the closed workspace, and allows the robot to work faster which will increase efficiency. DIY robotics has a wide range of robotic cells available, each with its own benefits and specifications on the robots it can be integrated alongside. Please feel free to visit our product page to begin customizing your robotic cell for your workspace: https://diy-robotics.com/products/. If you have any other inquiries, please feel free to contact us and we will put you in touch with an expert: https://diy-robotics.com/contact/

References

COLLABORATIVE ROBOTS VS INDUSTRIAL ROBOTS

As technologies advance, manufacturing industries are looking for new and innovative ways to increase their factory production and efficiency. Robotic technology is widely used and is available for all production companies to achieve these goals. Many different kinds of robotic equipment are available to be integrated into a factory floor. They can be distinctly categorized into two groups: Industrial Robots and Collaborative Robots. Each of these options provides many benefits, however, based on the task or environment that they would be subjected to, one may prove to be a better fit over the other. 

Industrial Robots

Advantages

Industrial robots can be easily programmed or automated to perform repetitive tasks within a production workspace. This will allow employees to focus on or be reassigned to more meaningful tasks which aren’t as repetitive or dangerous. On a similar note, this also reduces any risks or hazards an employee would be subject to since industrial robots are replacing them and are often independent and require minimal human interaction.

Due to general robotic capabilities, integrating industrial robots will increase the overall efficiency of a workplace. It is well known that robots are faster, more accurate, and more consistent than human employees. Industrial robots perform their tasks away from human workers and therefore can operate at higher speeds than collaborative robots.

Compared to Collaborative Robots, Industrial Robots are more often designed for heavier tasks like the assembly of large products, welding, cutting, etc. This makes them ideal for factories like the automotive industry, where the parts are heavier and require unique or hazardous steps during production.

Limits

Since industrial robotics provide a more permanent solution to automated production, it is often a hassle to reassign them to other production tasks. They are commonly bolted to the ground and are programmed to focus on a specific task at the time of installation. In order to reprogram or relocate an industrial robot, a qualified employee would need to be on-site to accomplish the task properly.

As stated previously, industrial robots are meant to perform their tasks away from human workers. Their operation workspace can be dangerous due to the fast and heavy moving objects. Hence, integrating a safety cage or robotic work cell would be ideal to eliminate any hazards.

Collaborative Robots

Industrial vs CobotsAlso known as Cobots, this style of robot is designed to work along with, or close to other human workers. These robots work with lighter materials, have a limitation on their movement speed, and come equipped with safety sensors to ensure safe interaction with nearby humans. Cobots are capable of a range of tasks including but not limited to pick and place, packing, palettizing, welding, finishing, painting, etc.

Advantages

The main aspect of a collaborative robot is the ability to work closely with humans. This means that a cobot would be ideal for smaller workspaces, or for production floors where robotic equipment is limited, and human workers fill most of the tasks. Examples include robotic welding assistants, palletizing robots, etc.

Unlike industrial robots which can take days or weeks to integrate, program, or relocate, collaborative robots are simple in design and can be adapted to a production floor with ease. The movements of the cobot can be taught by moving the robot arm by hand or using the cobot’s user-friendly software. This means that the cobot can be programmed to perform a task one day, and then be easily moved and programmed to another. This is especially useful if a production role needs to be filled immediately, or if the robot is used to assist various stations.

Limits

A collaborative robot is designed to work alongside human workers; therefore, certain safety requirements must be set in place to avoid injury. The majority of collaborative robots have a speed limit requirement of 250mm/s while in the vicinity of human workers. Collaborative robots are fully capable of reaching higher speeds; however, they must be isolated from employees. Many industries achieve this by integrating a robotic work cell or adding safety scanners.

Since cobots are designed to be versatile with their applications, many are manufactured for non-strenuous tasks and are meant to handle small and medium-sized objects. Therefore, collaborative robots wouldn’t be ideal for heavy manufacturing environments.

The Right Balance

At DIY Robotics, we offer a range of robotic cell products that can be tailored to your specific needs. Our robotic cells bring all the benefits of a collaborative robot while making no compromise to its speed or functionality. Due to their mobile design, our robotic cells can be relocated and reprogramed to any workstation with ease. Our robotic cells are designed to be as simple to program as possible. This is due to the external teach pendant as well as built-in programs within the cell. This includes but is not limited to a DIY Robotics software package, scroll menus to select different programs based on the robot chosen, indicators to inform the user of any problems or steps that need to be performed, etc. Each of these are displayed on a screen outside the cell for easy analysis and manipulation of the cell’s state/environment. We also offer free support and tutorials for all our equipment and products. These benefits can save a great amount of time for an industry, which will in turn increase their revenue.

Summary

To summarize, Industrial and Collaborative robots are both capable of a range of manufacturing applications. Industrial robots provide a high-efficiency, heavy-duty way to accomplish production tasks. Collaborative robots provide a user-friendly, adaptable, and safe addition to a workspace. Depending on the tasks you need automated, one of these can provide the necessary solution. DIY Robotics offers a range of robotic products to satisfy your automation needs. For more information regarding our robotic equipment, or if you would like a product recommended, please feel free to visit our product page: https://diy-robotics.com/products/.

That concludes this week’s blog post on Collaborative and Industrial Robots. If you have any questions regarding the topics and information presented here, feel free to contact us and we will provide you with an expert on the topic: https://diy-robotics.com/contact/.

References

IMPORTANT QUESTIONS REGARDING DIY ROBOTICS CELLS

Welcome to Part Two of a collaborative blog with DIY Robotics and Exact Automation. In Part One, we touched on some topics and questions regarding an automation investment. If you are interested in Part One, please feel free to visit the page here: https://exact-usa.com/future-evolution-of-an-automated-production-line/

In this part, we will answer frequent questions about robotic cells and explain how robotic equipment is an excellent solution to increase the overall efficiency of a workplace. There are a wide range of products, models, and equipment available to automate a production procedure. However, integrating robotic equipment onto a product floor is not an easy or straight-forward task. Many steps and precautions need to be taken before choosing the right equipment for the job. It is important to ensure you have correct information to ensure great fit for the automated equipment on your production floor. At DIY Robotics, we provide detailed product pages, an easy contact service, as well as an online forum to provide all the knowledge our customers may inquire about our products.

Frequently Asked Questions

Is our product more durable than other mobile products?

Other mobile products are often constructed using aluminium to ensure a lightweight mobile product. Some products also provide full customizability at the expense of its stability and structure. Although easily moveable, these cells shake during the movement of the robot and are not strong enough for full speed industrial applications. Thankfully, our robotic cells are crafted with durable materials to ensure our product is robust and avoids vibrations and movements caused by the robot. We have a variety of cells available for different sizes of robots, each constructed to provide the necessary stability the robot requires in order to operate at its maximum speed.

Why is modularity/mobility a benefit?

DIY Cells WheelIn terms of modularity, our robotic cells can be configured by our experts according to your needs. Since a robotic cell would be interacting with other equipment or stations, it is incredibly important to ensure its composition is compatible with its surroundings. Examples include adding passages for a conveyor, openings to take products from a molding machine, doors for easy maintenance, etc. On a similar note, our cells can also be re-customized to work at another station or with another machine.

With regards to mobility, processes and layouts of production floors change often. Equipment may need to be altered, relocated, or installed. Traditional robotic equipment is bolted to the ground and may consume large amounts of time to install or move. Since our cells are completely mobile and preassembled, it takes a fraction of the time. This saved time can be reinvested into an earlier production which will increase efficiency. Similarly, if more cells need to be added to an assembly line, the installation time would be minimal.

Is it just a box around a robot?

DIY Robotics cells provide so much more than that; our cells are equipped with essential components like e-stops, control panels, tower lights, etc. As stated above, our cells are completely mobile and modular and provide a huge range of benefits for any industry. In other words, our cells are specifically designed to grow and adapt to any business. Depending on the selected product or model, our cells can accommodate a range of robot sizes, come equipped with dependable robots, or provide other features required by your projects. Moreover, each DIY Robotic Classic or Advanced cells come with a program base to ease their integration into a production line.

INCLUDED PROGRAMS

  • Background logic programs for alarms, lights, locking sequence and timers for the general work of the robotic cell;
  • Two HMI pages; one for the general work of the cell and one for the product selection;
  • 10 programs associated to the product selection HMI page;
  • The cell is programmed to be operated with 3 buttons (stop, reset, start). It starts the main program that calls the selected product;
  • One homing program selectable by a macro.

If you would also like more information regarding our cells and how they grow and adapt with your business, feel free to visit the blog post that addresses the topic: https://diy-robotics.com/blog/how-diy-robotics-cells-can-grow-with-your-business/.

Will my products fit in the cell?

DIY Robotics offers a range of robotic cells each with its own workspace capable of supporting different robots and payloads. Each of our models on our website displays the cell dimensions to allow our customers to ensure they find the right cell capable of working with their products. The cell walls are also customizable to better interact with external equipment within your production floor.

Aren’t the wheels too fragile for such a large weight?

Each of our robotic cells is equipped with industrial-grade wheels capable of supporting a load much larger than the cell, robot, and payload combined. Based on the model chosen, the following list displays the load capacities of each cell:

ModelAverage WeightOverall Capacity
Astro-33261 kg (575 lbs)500 kg (1102 lbs)
Astro-53750 kg (1650 lbs)500 kg (1102 lbs)
Astro-662250 kg (4950 lbs)1100 kg (2425 lbs)
Comet-33340 kg (750 lbs)500 kg (1102 lbs)
Comet-44590 kg (1330 lbs)500 kg (1102 lbs)
Satellite-551111 kg (2450 lbs)600 kg (1322 lbs)
Satellite-661293 kg (2850 lbs)600 kg (1322 lbs)

Will the cell move when the robot operates at high speeds?

Our robotic cells are carefully designed and constructed to negate vibrations and movement during a robot’s operation. This is due to the rigid and strong characteristics of the cell’s frame as well as the secure leveling pads. Effectively, the robotic cell acts as if it is bolted to the ground.

Is robotics only for big industries?

Robotic equipment can be seen in any sized industry which is looking to increase its production efficiency. At DIY Robotics, our aim is to facilitate all industry sizes. In fact, our robotic cells are well suited for medium to small industries that are looking to integrate robotic equipment for the first time or want to increase their robotic arsenal. This is due to the affordability as well as the modularity and mobility of our cells. As stated above, our cells can be relocated, customized, and reprogramed to perform any automated task without the hassle of a full uninstall.

How much time/money can a DIY cell save me in my project vs. standard robotics?

Standard robotics are often open systems which have limits to their movement speeds due to the hazard they present to their surroundings. Therefore, they often require fencing, or large amounts of floor space just to operate effectively and safely. By creating a private workspace for a robot via a DIY Robotics cell, it can operate at higher speeds without risking human injury. This increases the overall efficiency of a production floor better than a standard robot. Hence, time and money will be better utilized by a robot with a work cell.

For companies and industries who are integrating robotic equipment to their production floors for the first time, or reworking their production layouts will have to plan a shutdown in order to achieve a smooth installation. This process can be incredibly lengthy. If it is not performed correctly, the amount of time, money, and effort will be unexpectedly large due to the halt in production. Standard robotic equipment is traditionally installed by bolting it directly to the ground for a more permanent solution. If the equipment needs to be moved or replaced, it would need to be uninstalled similarly. This process is much longer than the installation of a robotic cell. DIY Robotics cells come pre-built and are completely module. These aspects reduce installation time greatly and allow the robot to be moved with ease in the case of unexpected errors, or if the equipment is needed elsewhere. This allows factories to produce their products sooner which in turn will save them a great deal money.

How do I manage external interaction with the DIY cell in my project?

External interaction can be effectively managed on both the hardware and software sides of our robotic cells. As stated above, the modularity of our cells allows for customization of the robot’s environment. Unique doors and openings can be added to allow external devices like conveyors, other robots, and CNC machines to be installed alongside the robotic cell in a safe and effective manner. Our cells are equipped with Euromap connectors to allow communication with external machines (like injection molders) for a joint custom application. Our DIY Classic and DIY Advanced options also come equipped with a FANUC or ABB robot which is fully compatible with CNC programming via the teach pendant, or installed software.

Conclusion

To conclude, our robotic cells provide an excellent solution or addition to any automated production floor. This equipment increases overall efficiency and can save an industry a large sum of money, allowing for a quick return on investment. As stated above, this blog is Part Two of a collaborative blog with Exact Automation. If you would like to view Part One, please visit this website: https://exact-usa.com/future-evolution-of-an-automated-production-line/. This blog post also only covered a few questions regarding our robotic cells. If you have any other inquiries about our products and their capabilities, please feel free to visit our product page for more specific information, or contact us and we will put you in touch with an expert on the subject.

References

THE IMPORTANCE OF MATERIALS IN INDUSTRIAL ROBOTICS

Throughout history, humans have discovered and developed ways to manipulate materials in order to create and build the world around them. As technology progressed, our understanding of these materials has led to breakthroughs in production and sustainability, which has benefited society greatly. Therefore, a strong understanding of materials is essential for any manufacturing environment to operate. Whether the results are structural or product-based, each industry must comply with and meet specific requirements to deliver a safe and reliable product. Hence, the use of Strength of Materials is a key aspect of all manufacturing processes.

Strength of Materials

Strength of Materials refers to the mathematics used to calculate stresses and strains in a working material. In other words, it is the process used to determine if a product or structure will fail during its use. When designing structures or products, architects and engineers carefully choose their working materials based on the forces which the product/structure would be subject to during its lifetime. Strong and durable materials should be chosen to ensure a long product lifespan and resistance to general wear and tear. Metal is one of the most common materials used in industries due to its diverse capability to sustain loads and forces. It is great for structural components (beams, trusses, etc.) and products under a heavy workload.

By designing and developing a product to incorporate the correct and strong materials, a manufacturer can reap many benefits. Damage, as well as wear and tear, can cause considerable costs for an industry. The cost to repair a structure or piece of equipment can often be higher than building it with the correct materials in the first place. This will save a company a great deal of cash which can be used on other investments. In a commercial scenario, selling a customer a reliable structure or piece of equipment will give the company a good reputation, often attracting more customers. Good materials make good products. On the other hand, there are many consequences if a manufacturer utilizes cheap materials in production. It is a company’s responsibility to ensure a product is capable and long-lasting in its field of application or run the risk of failures, customers complaints and returns, or worst of all casualties.

Materials in Robotics

In industrial robotics, engineers have made it their purpose to ensure a robot is equipped with and composed of strong materials and a reliable framework. Industrial robots are subjected to many hazardous tasks which involve repeated motions, heavy payloads, etc. These robots (along with all engineered products and structures) have a Factor of Safety that guarantees that their structure will stay intact under a certain payload or force. However, a section that is often not discussed is the strength and reliability of a robot’s environment. Due to a large number of quick linear or rotary motions, an industrial robot must be equipped with a strong anchoring system or robotic cell which is capable of withstanding vibrations and the accelerations of the robot’s movement.

materials for industrial roboticsAt DIY Robotics, we take pride in our well-structured robotic cells. Each cell has been carefully constructed with welded and folded sheet metal to provide a strong frame without the use of aluminium or extruded metals. These cells have full capability of housing an industrial-sized robot and make no compromises to the robot’s acceleration and speed due to the strong and reliable materials the cell is composed of. Despite the strength provided, each cell is still light enough to be mobile around workstations. In other words, our cells are perfectly balanced between lightweight and heavyweight to handle all manufacturing processes while still being moveable. The cell’s metal components are also rust and scratch protected due to the long-lasting powder coating. Depending on the model of the cell chosen, transparent polycarbonate panels may also be equipped to provide a shatter-proof and scratch-resistant barrier from its workspace (a huge advantage over glass or polymer). If you would like more information regarding our robotic cells or would like to browse all available options, please feel free to visit our product page: https://diy-robotics.com/products/.

Conclusion

In summary, the selection of strong materials is essential for the construction of great products. Doing so will establish a reputation of reliable equipment with customers. In the case of robotics, it is crucial to integrate long-lasting, strong equipment due to the complexity and expense of industrial automation. Failure to do so may result in unexpected failures and expenses which would easily be avoided. This concludes this week’s blog on Materials in Industrial Robotics. If you have a question regarding any of the stated material or have an inquiry about our products, please feel free to contact us: https://diy-robotics.com/contact/.

References

APPLICATIONS OF ASSEMBLY ROBOTS

As companies upgrade their production floors to be on track with Industry 4.0, so does the demand for automated equipment. By integrating automation, industries can increase their overall production and efficiency, while lowering costs and hazards. The best way industries can achieve automated production is through the use of robots. In today’s world, robotic equipment fulfills a wide range of applications within the manufacturing industry. This could be as simple as pick and place robots, or as complex as automotive robotic welders. One of the most common applications for robotic technologies is product assembly.

Assembly Robots in Industry

Assembly robots are commonplace within any manufacturing environment. They are capable of performing mundane and repetitive tasks with ease. Due to the accuracy of a robot’s EOAT, assembly robots are also perfect for constructing products that require a delicate or precise touch. Such products could involve anything with electronics or compact components. Assembly robots are also capable of working with awkward and heavier parts which a human would find hazardous. In modern assembly lines, almost all nodes within the line are operated by robots or some sort of automated equipment. This ensures that a consistent and accurate construction process is maintained.

An automotive factory is a great example of an industry that utilizes these concepts. Vehicles consist of hundreds of complex parts which vary in size and their installation method. Due to the amount of unique maneuvering required to install the components of a vehicle, it would be best suited for a robotic arm to perform these tasks. Hence, automotive assembly lines mainly consist of robotic assemblers. These robots work in cohesion to produce completed vehicles at a consistent rate. Heavier objects like the motor and vehicle frame can be installed easily without endangering workers. 

Benefits

Efficient
Assembly robots perform instructions and tasks at greater speeds and with greater precision than human workers. Assembly robots are also able to provide a better-quality product since they are more consistent and precise in their assembly process. Robotic assembly installations are also capable of operating 24/7, with the exception of occasional maintenance breaks. As a result, productivity can be maximized which will increase production rate in a smaller timespan and increase profits.

Cost Effective
As stated above, robotic assemblers are extremely efficient at performing their tasks. Increased productivity leads to increased profits. Installing robotic equipment in the place of human workers will also allow a production floor to significantly reduce labor costs and replace them with a lower powering cost. This will lead to a quick return on investment.

Hazard Reduction
Due to the ability to work with heavy, awkward, and dangerous materials or parts, assembly robots can reduce hazards to which a human worker would be subject to. In other words, a robot is more capable and adaptable to hazardous work environments. This in turn can save money which would have been used to provide workers with PPE, safety equipment, etc.

Restrictions

High investment
Robotic equipment can often have a high investment value. This includes the initial cost of the robot, as well as installation and maintenance. This cost can often exceed that of a worker’s annual wage. However, as stated above, the cost-effectiveness of a robot in long-term use results ini a quick return on investment.

Personnel Expertise
Due the complexity of robotic installations and processes, it is important to have access to personnel who are familiar with the robotics field. Companies with a mass number of robotic installations should ensure a member of staff with this expertise is on-site in the case of unexpected errors or downtime. The labor costs of this employee may be large, but the benefits that countless robotic installations provide easily out-ways this disadvantage. DIY Robotics has an advantageous support program for all of our robotic cells; that combined with the large robotic knowledge base our specialists possess provides all the expertise you require.

Maintenance
For production floors with any quantity of robotic equipment, performing frequent and correct maintenance is extremely important to keep efficiency high, and prevent unexpected errors and downtime. This mainly includes safety inspections, system analyses, cleaning, and upkeep (if a machine has a consumable resource or disposable parts). As stated above, it would also be necessary to have an employee with the expertise to perform this maintenance correctly.

Conclusion

In summary, robotic assemblers provide a necessary benefit to all manufacturing environments. Despite having a large initial cost, this robotic installation can increase efficiency and safety while keeping product consistency. If you have any questions regarding robotic assemblers or have a general inquiry about a certain subject or our products, do not hesitate to contact us and we will put you in touch with an expert: https://diy-robotics.com/free-consultation/.

References