ROBOTIC DEBURRING CELL

About the Robotic Deburring Cell

The Robotic Deburring Cell is a robotic cell bundle created to simplify the automation of deburring tasks with a plug and play solution.

It has been designed to be compatible with an ATI Compliant Deburring Blade or with an ATI Radially-Compliant Deburring Tool which allows more versatility.

The ATI Deburring Cell can also be auto-integrated or integrated in a turnkey solution by one of the DIY-Robotics Official Integrators

Starting at
$59 700 USD

Robotic Deburring Cell

This cell bundle is the first of a series and is designed by three companies who are leveraging their complementary expertise to provide the best mobile robotic deburring cell on the market.

DIY Robotics Cell Logo

The DIY Robotics Cell

Mobile and modular, the DIY Robotics cell can be reused for multiple different applications with a simple setup change. These robotic cells allow more flexibility to the production line and come with free support.

DIY Robotics Cell Logo

The DIY-Robotics Cell

Mobile and modular, the DIY-Robotics cell can be reused for multiple different applications with a simple setup change. These robotic cells allow more flexibility to the production line and come with free support.

The ATI Compliant Deburring blade

ATI’s Compliant Deburring Blade is a universal tool for material removal that replaces hand deburring tools using the same cutting media. Compared to hand deburring, ATI’s deburring blade is faster, safer, and allows a more consistent and normalized work.

ATI Compliant Deburring Blade
ATI Compliant Deburring Blade

The ATI Compliant Deburring blade

ATI’s Compliant Deburring Blade is a universal tool for material removal that replaces hand deburring tools using the same cutting media. Compared to hand deburring, ATI’s deburring blade is faster, safer, and allows a more consistent and normalized work.

RoboDK Simulation Software

RoboDK Software

Easy to use, RoboDK simulation software allows to create robot programs outside the production environment in just a few clicks. No programming skills are required with the intuitive graphical interface. The compatibility of RoboDK allows users to quickly generate programs for the DIY Deburring Cell.

RoboDK Simulation Software

RoboDK Software

Easy to use, RoboDK simulation software allows to create robot programs outside the production environment in just a few clicks. No programming skills are required with the intuitive graphical interface. The compatibility of RoboDK allows users to quickly generate programs for the DIY Deburring Cell.

Overall, this plug and play bundle enables the user to integrate a fully
functional robotic cell at low cost and with unlimited support.

BENEFITS

Fast Logo
FAST
Safe Logo
SAFE
Constant Logo
CONSTANT
Easy-to-Program Logo
EASY-TO-PROGRAM

Benefits

Fast Logo

FAST

Safe Logo

SAFE

Constant Logo

CONSTANT

Easy-to-Program Logo

EASY-TO-PROGRAM

FEATURES

  • The CDB’s robust collet accepts standard off-the-shelf hand deburring blades and media.
  • Built-in compliance forgives misalignment and overcomes variation in radial or axial directions.
  • Optional, pneumatically-controlled, automatic blade change system available.
  • Allows simple programming of complex robot paths without coding skills.
  • Plugins available for commonly used CAD/CAM software.
  • Avoid common time-consuming issues such as Reach Limits, Joint Limits or Singularities.
  • Simulate and program in one seamless environment.

FEATURES

  • The CDB’s robust collet accepts standard off-the-shelf hand deburring blades and media.
  • Built-in compliance forgives misalignment and overcomes variation in radial or axial directions.
  • Optional, pneumatically-controlled, automatic blade change system available.
  • Allows simple programming of complex robot paths without coding skills.
  • Plugins available for commonly used CAD/CAM software.
  • Avoid common time-consuming issues such as Reach Limits, Joint Limits or Singularities.
  • Simulate and program in one seamless environment.

Compliant Deburring Blade (CDB-8-11)

  • Weight : 2.4 lb (1.1kg)
  • Radial Compliance : ± 5.5º
  • Axial Compliance : 0.32 in (8mm)
  • Radial Compliance Force : 5.7 lbf – 17 lbf
    (13 N – 67 N)
  • Axial Compliance Force : 3 lbf – 15 lbf
    (25 N – 76 N)

Compliant Deburring Blade with Automatic Blade Changer (CDB-8-11-ATC)

  • Weight : 2.4 lb
    (1.1kg)
  • Radial Compliance : ± 5.5º
  • Axial Compliance : 0.32 in
    (8mm)
  • Radial Compliance Force : 5.7 lbf – 17 lbf
    (13 N – 67 N)
  • Axial Compliance Force : 3 lbf – 15 lbf
    (25 N – 76 N)

Radially-Compliant Deburring Tool (RCV-250)

  • Weight : 3.77 lb
    (1.71 kg)
  • Compliance Travel at Collet : 0.28 in
    (7.1 mm)
  • Compliance Travel Recommended : 0.12 in
    (3 mm)
  • Compliance Force : 4 lbf – 13 lbf
    (18N – 58 N)
  • Idle Speed : 40000 rpm
  • Collet 1/4″ : Standard
  • Power : 250 W @ 20000 rpm
  • Weight = 590kg (1300 lbs)
  • Wheels with integrated leveling pads
  • Integrated electrical cabinet
  • Integrated pneumatic panel
  • Adjustable height for improved ergonomics
  • Meets the CSA requirements

welding robotic cell section

  • EtherNet/IP communication
  • Karel
  • DCS
  • Basic interference check
  • Collision Guard
  • Constant Path
  • Electrical cabinet with 32 in/32 out PNP available
  • 200-240 VAC single phase
  • Electrical hydraulic lifting system

Included software :

  • Background logic programs for alarms, lights, locking sequences, and timers for the overall cell operation
  • 10 basic programs associated with product selection on the HMI page
  • The cell is programmed to be operated with 3 bugons (Stop, Reset, Start). It starts a main program that calls the selected product
  • 1 homing program selectable by a macro
Compatible with standard DIY Robotics accessories and easily adaptable for
custom needs.
  • Robotic arm
    • FANUC Robot LR Mate 4S
    • FANUC Robot LR Mate 200iD
    • FANUC Robot LR Mate 7L
  • Orbit Door
    • FANUC Axis
  • Eclipse Door
    • Free floor space
  • Lightbeam Drawer
    • Single or multiple
  • Accessories
    • Clariprod
    • Optional 120V 15A electrical supply available
Robotic Deburring Cell Installation

Installation

The Robotic Deburring Cell can be integrated into your production line with only 10 simple steps. Before the robotic cell arrives at your factory, make sure its space has been prepared. The floor does not need to be perfectly leveled, as you will be able to adjust the cell by handling the pre-integrated ratchet handles on the wheels. The cell needs an electric and a pneumatic connection. Make sure you have both of them set up.

You can find more specifications about the Robotic Deburring Cell installation procedure on the documentation shared on our website. Remember that DIY Robotics provides free support to help you at any moment if needed.

Installation

The Robotic Deburring Cell can be integrated into your production line with only 10 simple steps. Before the robotic cell arrives at your factory, make sure its space has been prepared. The floor does not need to be perfectly leveled, as you will be able to adjust the cell by handling the pre-integrated ratchet handles on the wheels. The cell needs an electric and a pneumatic connection. Make sure you have both of them set up.

You can find more specifications about the Robotic Deburring Cell installation procedure on the documentation shared on our website. Remember that DIY Robotics provides free support to help you at any moment if needed.

Robotic Deburring Cell Installation